Tips & Advice

 Slatecrete Paving Installation Guide - Wet Lay  click here
Slatecrete Paving Installation Guide - Dry Lay click here
How to Lay Pavers - DIY guide  click here

Recommended Slatecrete Paving Ltd Installation
Guideline For: Pavers (For Foot Traffic) 

'WET LAY' Reccommended for best results 
Weed & Ant Free

IMPORTANT PLEASE READ

The Base (Depending on the sub soil)
Approx 60mm compacted road base. Depth dependant on sub soil. Use string lines to get correct falls. Compact well. 

 

Laying the pavers
For slurry mortar mix - 4 to 1 sand and cement. Add a squirt of sunlight soap; this will make it more spreadable. Trowel on mortar slurry to a thickness of approx 20mm covering an area of no more then workable square mtrs at a time. Place pavers carefully on Mortar so as to not disturb surface levels. If required tap into position with rubber mallet (be careful not to mark the pavers). Keeping space of 10 - 15mm between pavers, for grouting at a later stage.

 

Cutting the pavers
A wet diamond saw blade produces the best cutting result.

 

Filling the joints
For mortar mix same as above (3 to 1 silica sand cement mix again add squirt of sunlight soap) Fill joints using trowel up to level of pavers. With wet sponge wipe off any excess. (This should give smooth grout lines)

 

Sealing the pavers 
For easier care it is recommended the pavers be sealed. Sealing enhances the product and prevents marking.  We recommend giving the pavers time to dry evenly before sealing. However when "you" are happy with the finish of the pavers, then this is the time to seal them. Prior to sealing you can clean your paving with spirits of salt or soapy water. Clean using a soft broom. Never water blast your paving or use a hard brush. Apply with a soft headed paint roller. The surface and grout/sand must be dry. For best results apply two coats. Drying time is approximately 24 to 48 hours. Paving should be resealed every 4 to 6 years.

Once product has been laid leave for 2-3 months then clean with light acid wash, let dry for 1-2 days then seal. This will stop stains. Never waterblast just soapy water and mop.

For the best result in laying your paving, ask about our supply and lay project management service. 

Recommended Slatecrete Paving Ltd Installation Guideline
For: Pavers (Foot Traffic)
DRY SAND BASE

IMPORTANT PLEASE READ

The Base (Depending on the sub soil)
Approx 50-80 compacted road base. Depth dependant on road traffic or pedestrian requirements. Top road base with fine metal then compact to smooth surface with correct falls. (use string lines) Loose screed approx 20-30mm course bedding sand.

 

Laying the pavers
Place pavers carefully on sand as to not disturb surface levels, butting them up against each other. Match the ends for even thickness as they may vary slightly.

 

Cutting the pavers
A wet diamond saw blade produces the best cutting result.

 

Filling the joints
If avaliable Pavefill is recommended as the joining sand. Sweep Pavefill or similar in abundance and use a light weight (30kg max) vibrator (with carpet underneath) plate to compact in the Pavefill. This will also settle the pavers into place. Sweep off excess and spray  with a fine mist of water to lock up the paving.

 

It is recommended the pavers be sealed on completion.
The surface and sand must be dry. Sealing prevents marking

How to Lay Pavers

This DIY Tips & Advice has been written and complied for the home handyperson. Following these instructions will help you achieve an excellent result that you will be proud of.

However, if you really want a professional finish, then give us a call and we can arange for the job to be done.   

The method followed in this guide is used by the majority of 
professional landscapers. However, they would have their own 
small individual variations. So this really is a professional
method and one you can be confident with.
But please understand there are other methods, like “wet lay”, 
which we suggest you leave to a professional.

Step 1 - CHOOSING THE PAVERS AND AREAS TO BE PAVED

Pavers can be used in all those places around your home when you want a hard stand finish like entertainment ares,patios, paths, steps, driveways and pergolas.

A visit to Slatecrete will help you choose from the different style of pavers and over 100 colurs. You will get helpful advice and see for yourself what pavers look like laid, and on large display boards, along with the interesting landscape features.

Step 2 CALCULATING AREAS FOR PAVING

Most areas are one or another (or a combination) of three basic shapes: rectangles (including squares), triangles and circles.

The area of a rectangle (or a square) = length x width.
For example: an area 10m long and 5m wide = 10 x 5m = 50m2 (square metres)

The area of a triangle is half the width of the base x height.
For example: a triangle with a base 20m wide and a height of 8m = 10m x 8m = 80m2.

The area of a circle = ¹r2 OR multiply the radius by itself and multiply the result by 3.14. (The radius is half the diameter). For example: a circle with a diameter of 10m (and therefore, a radius of 5m) = 5 x 5 x 3.14 = 78.5m2.

Step 3 HOW MUCH MATERIAL WILL YOU NEED and THE TOOLS

MATERIALS
Road Base Area m2 x .1 = Vol. m3 and add extra so the compacted road base is wider than the area to be paved by approx. 100mm.

Bedding Sand Area m2 x .05 = Vol m3 to nearest 1/2m3 for wastage.
Concrete Blend 1m3 will build approx. 200m of restraint.
____________m x .005 = ____________ m3 of Concrete Blend
(length of restraint)
Paver Joint Fill Sand (Standard) - 1 40kg bag per 12m2 of area
Gap Fill Sand with silicone - 1 30kg bag per 10m2 of area
Cement 1 or 2 bags for restraining edge
____________m3 x 6 = ____________ Bags of Cement


TOOLS
 2 Screed Rails 40mm x 25mm x 3m long. .
 Wheel barrow
 Screed Board (hire)
 Shovel
 Spirit Level
 Rake
 Rubber mallet
 Piece of timber 100mm x 75mm x 500mm
 Strong line level
 Broom
 Cutting equipment - brick bolster/paver splitter/masonry saw
 Plate vibrator/compacter
 String line and 8 pegs
 Edge restraints either concrete or timber.

Step 4 SITE PREPARATION

Time spent in preparing the site will be well rewarded in the long run. Your paving will be only as good as its foundation.

The base must be firm. Hollow and low areas must be filled and compacted using a plate compacter. Excavate the area to be paved to the depth of the paver plus approximately 30mm to 50mm for bedding sand.

Be sure to allow a fall for draining. Set all string lines first to establish a level starting point, then adjust for drainage falls as shown below. It’s a good idea to get a ‘bobcat’ in to prepare the site for you, particularly if it is a driveway or large pergola. Slope paving away from house of building and allow for final paving surface to be below any damp-proof course.

Step 5 SPREAD BEDDING SAND

Place bedding sand and spread evenly over area to be paved to a depth of 50mm allowing 8mm for settlement on compaction. Spread with a rake. Don’t try to compact the sand as it does not compact in a loose state.. Compaction comes later. Set string lines to desired levels and set screed rails accordingly.

 

Step 6 LAYING THE PAVERS

Work to the pattern you have chosen (see back page) by building it forward in rows. As you lay each paver, do it carefully so the even bed of sand is not disturbed. Lower each paver against the face of its neighbour. This is called butt-jointing but will actually leave a small gap between the pavers. This gap will be needed as you will see later.

As you work you can stand or sit on the pavers you have already
laid. But avoid putting any weight on the leading row of pavers
as they can tilt or slip and ruin your even bed of sand. It’s also a
good idea to walk on a few pieces of 3ply board measuring
approx. 500mm 2.

This is the time to include the header or soldier course in the design of your pavers. We think it is important, as it both looks professional and helps you start with a good straight line. Running a string line for every metre of pavers laid will help you keep your job nice and straight. The idea is to adjust the pavers each metre to prevent bows from developing.

Step 7 CUTTING PAVERS

As you work you will find you will have spaces too small for a whole paver. To fill these holes you’ll need to cut a paver to size. Just measure and make the required cuts on the paver itself.

Then you can make the required cuts by using a wet saw.

These can be hired for the afternoon from your local hire store. The cut piece should fit neatly, leaving a small gap all around just like the full paving units. Remember to wear safety glasses.

Step 8 PLACING EDGE RESTRAINTS


The edge restraint locks in the pavers at the edge. Without a restraint these edge pavers could loosen and slip out of position. Of the several different ways to build an edge restraint, one of the simplest is the hidden concrete kerb.

Dig a trench along the paving edge. It must be deeper than the bedding sand into the roadbase.

Concrete is then shovelled in place and formed against the pavers allowing sufficient space for soil and turf. When it dries, you will be able to cover this kerb with soil and plant grass right up to the paving edge. Make sure the concrete does not go under the pavers as it will prevent compaction in the next step. Be careful not to get concrete on the surface of your pavers as it is almost impossible to remove. If you do, sponge off quickly.

Also leave the edge restraint to go hard overnight before compacting.

Step 9 JOINT FILLING & COMPACTING

The best way to lock the paving in place is with a plate vibrator or compacter machine which compacts the bedding sand. Make sure you have carpet underneath the compacter. However for small areas, manual compacting using a rubber mallet, a good piece of hardwood and a bit of sweat will achieve the desired results.

Before you start compacting, spread some joint filling sand or gap sand over the pavers. This helps the plate slide easily and minimises any scratching.

You’ll actually be doing 3 things. First you’re compacting the sand into a firm bed for your pavers and secondly, the vibration forces sand up into the gaps between the pavers, locking them in so they won’t shift. Thirdly, the gap or joint filling sand will go down in between the pavers to further block them up. This also achieves the gap between pavers required by the manufacturers.

Step 10 FINAL SWEEPING OF JOINT FILL SAND

With the compaction completed, sweep some more joint filling sand or gap sand across the paving and work it into the gaps as you go. Then finally sweep the excess sand off the paved area. You may now want to give it a light hosing down.

 

 

 


The contents of this publication are intended for general guidance only. Specifications are subject to change without notice. Slatecrete cannot accept any liability whatsoever in respect to the content of this publication or the work performed using these methods. If you are unsure always seek the advise of a professional.

 
 Copyright 2008 Slatecrete Paving Ltd